Servicing
a Hornby Tri-ang Princess Elizabeth locomotive
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The Hornby Tri-ang range
of locomotives are very well designed and robust models. However,
they are now getting on in life and will need some care and attention
as time goes by. The effects of corrosion, dirt, debris, foreign bodies,
ware and over (or under) lubrication can have a significant effect
on the performance of the locomotive.
In this article we show
the steps required to fully service, repair and upgrade a Hornby Tri-ang
Princess Elizabeth locomotive. On delivery this locomotive was able
to just move on full speed and when complete it performed much better
than when it was new.
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This is the Hornby Tri-ang
Princess Elizabeth locomotive as delivered to us by its owner. Everything
looks OK from the outside but the locomotive didn't work well when initially
tested on the bench.
Further diagnostic testing
proved that this locomotive would make a full recovery with some simple
servicing and upgrade actions.
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Knowing that this locomotive
would work well again we set about the full service. The first step
is to dismantle the Hornby Tri-ang locomotive to gain the access required.
Note the wheels are left
in place at this stage as the quartering needs to be maintained throughout
this restoration.
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The rear driving axle is
removed from the chassis to gain the access required to remove the rear
traction magnet.
The front and centre driving
wheels remain in position to provide the reference for the quartering.
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The rear of the chassis
is cleaned. The rear wheels and axle are cleaned and polished by using
the red abrasive
wheel cleaning pad.
The traction magnet is
pressed out of the chassis and put to one side.
Removing the rear magnet
is upgrade number 1 for this locomotive.
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The rear axle and wheels
are refitted to the chassis with the quartering matched to the centre
and front driving wheels.
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To remove the front traction
magnet the front axle and one centre driving wheel needs to be removed.
The rear axle remains in position to provide the reference for the quartering.
The front of the chassis
is cleaned and the front wheels and axle are cleaned and polished by
using the red abrasive
wheel cleaning pad.
Removing the front magnet
is upgrade number 2 for this locomotive.
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The front and centre driving
wheels are refitted to the chassis with the quartering matched to the
rear driving wheels.
The quartering is confirmed
by temporally refitting the main driving rods and rotating the motion
by hand.
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These are the components
of the motion for this locomotive. Each has been cleaned and confirmed
as good to re-use.
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This is the Hornby Tri-ang
locomotive mechanical chassis fully serviced and waiting for the electrical
components.
The polished wheels can be
clearly seen in this image.
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This is the contact plate
cleaned and polished. The right hand contact has been shaped with a
sharp turn at the end giving a distinct contact point. The left hand
contact has not yet been modified.
Re-shaping the pick-up contacts
is upgrade number 3 for this locomotive.
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Here the contact assembly
is complete and ready to re-assemble to the chassis.
Note the cleaned contacts
are shaped to give an identified contact point to the wheels. Also,
the electrical wire has been replaced. The
length of this electrical wire is important as will be shown later.
The contacts are easily cleaned
with the red abrasive
cleaning pad.
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The refurbished electrical
pick-up assembly is refitted to the chassis ensuring there are no short
circuits from the live pick-up to the locomotive chassis.
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Next, we turn our attention
to the X.03 motor for this Hornby Tri-ang locomotive.
The commutator is covered
is a layer of oil impregnated with carbon dust from the motor brushes.
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The commutator is cleaned
and polished, the brushes are dressed and the brush spring cleaned.
The motor magnet is magnetised
in situ in the motor. The brass fixing screw and nut are removed to
do this.
Teflon grease is applied
to the drive gear and a drop of oil is applied to each bearing. Free
rotation of the armature is confirmed before the motor is re-assembled.
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The motor is fitted back
into the chassis and the drive gear mesh is confirmed as working correctly.
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This is the original wiring
for this Hornby Tri-ang locomotive. We'll only keep the suppression
capacitor and ground eyelet.
The live feed wire is already
fitted to the pick-up assembly on the chassis.
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This is the replacement wiring.
The live side wires have been removed and a ground wire has been added
to the leg of the suppressor.
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The wiring has been fitted
and the new ground wire is soldered directly to the top of the ground
side motor brush. Note the loop of wire to prevent the wire opposing
the brush spring force.
Adding the ground wire to
the motor brush is upgrade number 4 for this locomotive.
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The live wire has been soldered
to the live side of the suppressor and directly to the top of the live
side motor brush. Note the loop of wire to prevent the wire opposing
the brush spring force.
Connecting the live wire
directly to the motor brush is upgrade number 5 for this locomotive.
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The coupling hook is broken
on the front bogie. With this type of coupling the whole assembly needs
to be replaced.
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The coupling has been replaced
and re-riveted into position, just like the original.
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Both bogies have been cleaned
and a small drop of oil is added to the axle bearings.
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The original plastic body
mouldings were very dirty. These were gently hand washed in warm soapy
water.
Please note that some painted
locomotives can discolour when wet cleaned in this way and decals can
come away completely.
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This is the Hornby Tri-ang
Princess Elizabeth locomotive completed. It may look very similar to
when it arrived but it now works better than new.
A simple clean, service and
a few upgrades can make a massive difference to the performance of this
locomotive.
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